Rabu, 08 Juni 2011

Lead-Acid Charger Signals End of Charge


Chester Simpson
National Semiconductor, Santa Clara, CA
The battery charger lead acid in Figure, works with any gel or wet cell, lead, 12V battery. The charger includes adequate temperature compensation for output voltage of the charger, and a detector which indicates when the battery is fully charged.

The best battery chargers for lead-acid battery is a voltage source current limited power sources on the battery until it reaches the point of tension. The shipper must provide enough current to keep the battery voltage to this value. To 12V, the lead-acid batteries, a voltage magnitude of approximately 13.8 V  at 25 ° C is typical. However, the optimal set point voltage call depends on the temperature. Battery manufacturers recommend a CT scan of 22 mV /°C, so the charger voltage setting of the TC tracks the battery.

You can determine the state of charge of a lead-acid battery voltage and load current. When charging the battery with a voltage source set to 13.8 V, the charge current gradually decreases to a very low value when the battery is fully charged. The design in Figure includes a detection circuit that turns on full charge LED when the current falls below this threshold.

This design features a 12V charger, 0.5A wall transformer and a voltage regulator LM2941CT, IC2. The wall transformer provides regulated DC voltage of IC2, the circuit used to charge the battery and keep tension on 13.8V. R3, R4, and D3 through D12 set the output voltage regulator. R4 should be adjusted for an output voltage of 13.8 V with the battery disconnected. An important feature of any wall transformer load regulation is poor. For example, the transformer of Figure  set to 12V when charged to 0.5V,but approximately 17 to 18 V without load. The design takes advantage of this feature, because it means that IC2 not require heat sink.

D12 D3 through negative-TC set out required to match the voltage of the battery terminal. Measurements of some 1N4148 diodes at 1 mA show a TC of 2.2 mV / °C, so 10V of these diodes in series to provide the necessary 22 mV / °C. R5 and D13 indicate the presence of power or when the battery is connected to the output and provide the minimum load required for IC2. Stabilizes C1 for IC2.

A battery has a voltage of about 10 to 12V. If you connect a battery charger output, IC2 fully active (saturated fatty acids) the pass transistor. Under this condition, all power leads IC2 possible to try to force the battery voltage to the reference point 13.8. Thus, while the battery is below 13.8 V acts, IC2 as a power source. The maxim that the wall transformer may be provided in the voltage determines the maximum load current.

As the battery is charged and its voltage increases, the amount of current that the transformer wall can provide decreases. In this case, a battery voltage of 11.5 V and a corresponding output voltage 12V, maximum load current of approximately 0.5 mA is available. At the time of the battery reaches 13.8 V,a maximum of only about 250 mA. IC2 remains fully until the battery voltage reaches 13.8V. So IC2 reduces the charge current as necessary to maintain this battery voltage. At this point, IC2 is operating in a constant voltage mode. While IC2 is in the current mode of code, the voltage drop across IC is 250 mV, which means that the power dissipation is less than 0.2 W. Because of this low power dissipation, IC2 requires no heatsink.

While a lead-acid battery is charged at a constant voltage, load current continuously decreases until it reaches its final value, usually about 1% of nominal ampere-hour battery. By adjusting R2, this charger can be calibrated to correctly detect a fully charged battery with a capacity of up to about 10 Ahr. You can measure the load current and the voltage drop across R1. D1 turns on and shunts current around R1 when the voltage exceeds 0.2 V, which minimizes power dissipation in R1. Because D1, the voltage measured across R1 is correct only when the load current is less than 0.2 V. However, since the end of his tenure the detection occurs in the currents below 0.1 A, this range of measurement is more than enough.

IC1A, a differential amplifier with unity gain, shifts the voltage drop across R1 to produce a ground signal is concerned. IC1B compares this signal, which is proportional to the load current to a reference voltage set R2. When the load current drops low enough that the voltage at pin 6 of IC1B falls below at pin 5, the oscillations of high-performance and D2 turns on to indicate that the battery is fully charged. The best way to calibrate the end-of-charge detection circuit to let the battery is fully charged and then adjusted R2 D2 only to light up.

Selasa, 07 Juni 2011

Car Battery Charger

This charger quickly and easily charge most any lead acid battery. The charger delivers full current until the battery power falls to 150 mA. At this time, a lower voltage is applied to finish and avoid overload. When the battery is fully charged, the circuit is turned off and lights a LED, which indicates that the cycle has finished.

Schematic:

 


Parts:
R1 .................................. 500 Ohm 1/4W
R2 .................................. 3K,  1/4 W
R3 .................................. 1K 1/4 W
R4 .................................. 15 Ohm 1/4 W
R5 .................................. 230 Ohm, 1/4 W
R6 .................................. 15K, 1/4 W
R7 .................................. 0.2 Ohm, 10 W
C1 .................................. 0.1uF / 25V (ceramic capacitor)
C2 .................................. 1uF / 25V (electrolytic capacitor)
C3 .................................. 1nF / 25V (Ceramic Capacitor)
D1 .................................. 1N457
Q1 .................................. 2N2905 (PNP transistor)
U1 .................................. LM350 (regulator IC)
U2 .................................. LM301A (operational amplifier)
S1 .................................. Normally Open switch button (NO)
MISC ............................ Cable of the Board, the heat sink for U1, Case, Poles or crocodile clips for output

Notes:
  1. The circuit was designed to be powered by a power source, so no transformer, rectifier, filter capacitors or the schematic. There is no reason why you can not add them.
  2. A heat sink is required for U1.
  3. To use the circuit, connected to a power supply / plug it in. Then connect the battery to charge to the output terminals. All you have to do now is push S1 (the "start" switch), and wait until the final circuit.
  4. To use the charger without having to provide an external power source, use the following circuit.
     
    Parts:
    C1 .......................... 6800uF / 25V electrolytic Capacitor
    T1 ..........................  transformer 15V, 3A
    BR1 ........................ 50V 10A (rectifier bridge)
    S1 ........................... 5A SPST Switch
    F1 ........................... 250V, 4A 
  5. The first time you use the circuit, you should check up on it from time to time to ensure it works properly and the battery is being over charged.Related Circuits

Warning Broken Connection Charger

Detects whether the device is not connected properly to your offer
Suitable for battery chargers, portable supplies, etc.

Circuit diagram:


Parts:
R1______________10K, 1/4W
R2_______________1K, 1/4W
R3_______________1K, 1/4W Resistor (Optional Notes, see)

D1, D2________1N4007 1000V 1A Diodes
Red D3______________LED (optional Notes, see)

Q1, Q2_________BC557 45V 100mA PNP Transistors

BZ1___________Piezo probe (oscillator incorporating 3KHz)

Device Purpose:
The above circuit can be used to detect if the load of the battery charger or plug-in supply adapter is not connected properly. The load can be a set of batteries to charge, or any other type of battery or DC low voltage operation of the device.
The safety circuit can operate in a range of 3 to 15V and a maximum of 1A. current provided the voltage is about one volt higher than the voltage required by the load.

Circuit Operation:
The circuit is inserted between the supply and load, therefore, until a leak of the load current of at least 100μA is flowing toward the load, D1 and D2 performed. The voltage drop (about 1 V) available through the diode, Q2 units in the conduct and, consequently, Q1 is cut.
If there is no sensible load is connected to the output of the circuit will cut Q2, Q1 will conduct and the piezo-siren will beep.

Notes:
An optional LED and its series resistance limit can be connected in parallel to BZ1, as shown in dotted lines in the circuit diagram.
In this case you can omit the piezo tube to get a visual warning only.